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Friday, September 27, 2013

Step Down Transformer...what you will learn...

What is a step down transformer: is one whose secondary voltage is less than its primary voltage. It is designed to reduce the voltage from the primary winding to the secondary winding. This kind of transformer “steps down” the voltage applied to it.
As a step-down unit, the transformer converts high-voltage, low-current power into low-voltage, high-current power. The larger-gauge wire used in the secondary winding is necessary due to the increase in current. The primary winding, which doesn’t have to conduct as much current, may be made of smaller-gauge wire.

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Step-Down Tranformer Considerations

step down transformerIt is possible to operate either of these transformer types backwards (powering the secondary winding with an AC source and letting the primary winding power a load) to perform the opposite function: a step-up can function as a step-down and visa-versa. One convention used in the electric power industry is the use of “H” designations for the higher-voltage winding (the primary winding in a step-down unit; the secondary winding in a step-up) and “X” designations for the lower-voltage winding.
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One of the most important considerations to increase transformer efficiency and reduce heat is choosing the metal type of the windings. Copper windings are much more efficient than aluminum and many other winding metal choices, but it also costs more. Transformers with copper windings cost more to purchase initially, but save on electrical cost over time as the efficiency more than makes up for the initial cost.
Step-down transformers are commonly used to convert the 220 volt electricity found in most parts of the world to the 110 volts required by North American equipment.

How to Wire a Step Down Transformer

  1. Observe and identify the schematic and rating of the step down transformer to be installed. Remove the terminal connection box cover placed at the lower side of the transformer. Only the high amperage types will have this enclosure, while lower powered transformers will have an exposed screw terminal.
  2. Know termination identification follows for all step down transformers: H1, H2, H3 and H4 signify the high voltage side or power feed end of the transformer. This holds true regardless of the size of the transformer. Interconnection of the transformer will vary depending on the manufacturer and voltage used for feeding the transformer.
  3. Terminate the feed power wires first by cutting the wires to length. If you are using large wire lugs be sure to take into consideration the length of the lug and the amount of wire that can be inserted into the female crimp area.
  4. Strip back the outer insulating of the wires with the pocketknife or wire strippers. Insert the eye ring or wire lug over the bare copper wire and crimp the connection device, using the appropriate-size crimper, permanently to the wire.
  5. Terminate the high side, high voltage of the step down transformer. If the high side terminals are bolts, be sure to follow any torque requirements that are listed by the manufacturer.
  6. Terminate the low side, low voltage of the transformer. Note these terminals will be identified by X1, X2, X3 and X4. Again follow the manufacturer’s individual schematics for that particular type of transformer. Note that on small control transformers there will only be an X1 and X2. X1 is the power or “hot” side and X2 is generally the grounding and neutral portion of the low voltage.
  7. Terminate the small control transformer for X1 and X2. X1 will go directly to the control circuit after passing through a small fuse that is rated for the circuit. X2 will be terminated not only to the neutral side of the control circuit, but the grounding safety as well. In other words, the X2 side of the small control transformer must be tied to the grounding system of the electrical circuit.
  8. Replace all covers on the transformer and any enclosures that protect you from electricity. Apply the high voltage to the transformer by switching on the feeder power circuit. Turn on the low side safety circuit control.
  9. Use a volt meter to test for proper voltage on the step down side of the transformer. It should be the same that is listed on the specs tag provided by the manufacturer.

How to Check a Step Down Transformer

  1. Remove all wires from the transformer terminals using the screwdriver. Identify the wires if they are not already identified. Use a clear tape and pen. Write the terminal that the wires are attached to and place the identified tape on the wire’s end.
  2. Turn the volt ohmmeter to the “Ohms” position and place the red lead into the connector identified as “Ohms.” Touch the black lead to the metal frame of the transformer.
  3. Touch the red lead to the transformer’s terminals in the following order: H1, H2, X1 and then X2. The meter should read infinite ohms or wide open. Infinite ohms on a digital meter will be identified as a blank screen or a wide open will have the word “Open” displayed. If the meter registers any form of resistance, there is an internal problem with the windings. The copper coils may be shorted to the metal frame of the transformer. The transformer will have to be replaced.
  4. Check the continuity of each separate coil using the ohmmeter. Touch the black lead to H1 and the red lead to H2. The meter should give a resistance reading. Generally, it should read in the range of 3 to 100 ohms, depending on the style and type of transformer. Perform the same test to the X1 and X2 terminals. You should receive the same results. If the meter reads infinite ohms or a wide open when checking between the terminals of the same coil, the wires are broken. Replace the transformer.
  5. Use the ohmmeter to conduct the transformers isolation circuit. Touch the red lead to H1 and the black lead to X1. The meter should read infinite ohms or a wide-open circuit. Perform the same test, but to H2 and X2 respectively. If any resistance at all is read on the meter other than a wide-open circuit, the isolation of the transformer has been compromised and must be replaced.

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35 Responses to “Step Down Transformer”

  1. State how transformer can be re coiled both step down and step up
  2. Plz sir how to figure out the maximum wire guage in stepdown tranx plz help me
  3. Plz sir can u giv me d fomular…2 calulate d input(primary) and output(secondary) current of a transfomer..to select d maximum AWG ..plz help becoz electricity is dangerous it can kill help,help,h…,..e……l……p oooooooooooo
  4. Can some1 helpp me plz hi nid more details ..on step down …giv 4 details how to calculate d wattage,current,voltage,KVA..both input and output of a transformer.hurry and reply plz ….author contributor of electroshematics.com plz help..hi nid ur assitant over me
  5. Jim KeithJim Keith on August 15, 2012 at 2:46 pm
      member
    I assume that you are attempting to estimate the power rating of an unmarked surplus transformer.
    Estimated VA ranges from 43VA /kG (for 0.6kG) to 100VA /kG (for 10kG)
    Wattage = VA (for resistive load)
    Wattage < VA (for inductive load or non-sinusoidal current waveform)
    Max Input current = VA /input V
    Max Output current = VA /output V
    Select wiring ampacity per electrical code.
  6. Yehhhh!???????? K..how to select AWG for primary and secondary of xtrans….plz help hi am yet to complete my inverter project becoz of dis problem …can som1 rise up and giv me a full explanation…….for how to calculate d current pri/sec of a xtrans and giv me correct fomular…@least 2 example for better understanding and …once again fomular to calculate d wattage of a xtrans is require for any electronics project……..as u help me may God help u too plzzzzzzzzzzzzzzzzzzzzy reply very….faster like..hi can understand jim keith reply post …….. ..DMOHANKUMAR……P.MARIAN…..also som of my frnds at schematics have mercy on me dis is my post comment watever ideal u may reply….plzzz ELECTRICITY IS DANGROUS….hi av 2 b carefull…so help…. ….,.me
  7. Cry!!!!!!! Jim keith give me a full explanation …….FOMULAR to calculate current of primary/secondary of a xtrans and some relevant example for better understanding by knowing dis it will b easy for me to select maximum AWG dat hi can for both pri/sec of xtrans…. .hi am expecting ur reply
    • Jim KeithJim Keith on August 15, 2012 at 8:56 pm
        member
      Will help as much as I can, but you must provide particulars–please answer the following:
      ? KVA of transformer in question, or KVA of inverter
      ? Primary voltage
      ? Secondary voltage
      ? Isolation transformer or autotransformer
      ? Single phase or 3 phase
  8. (1) electricity is dangerous (2)it can kill (3)everyone is aware d advantage/disadvange of electricity (5)plz reply me very fast and don,t seek my down fall
  9. Actually (1)KVA of inverter=1KVA (2)primary voltage=220VAC (3)secondary voltage=10vdc (4)3phase which means 3anode xtrans ..fact don,t tell me directly give d fomular 2 calculate it……..and some relevant example
  10. Jim KeithJim Keith on August 15, 2012 at 10:59 pm
      member
    I assume that you are mainly interested in the heavy secondary wiring.
    DC rectifier output: Idc = kW /Eo
    AC rectifier input (3 phase transformer secondary) Iac = Idc * 2/3
    3 phase transformer primary:
    Iac = kW /Ein /1.732
    For wiring ampacities, refer to:
    hagemeyerna.com/getdoc/93f497f0-29a2-4a84-bd81-8e529103ced1/Wire–basics-of-Ampacity-or-Copper-Wire-Current-Ca.aspx
    • Jim KeithJim Keith on August 16, 2012 at 2:35 am
        member
      It is assumed that you wish to convert all of your 1kW (1000W) inverter power output to 10VDC.
      DC current (10v) = P/Edc
      From transformer to bridge (3 phase AC)(I secondary RMS) = Idc * 0.81 (this is due to RMS value of rectangular waveform–correction from previous post)
      From inverter to transformer, I primary = P/V/1.732 (standard 3 phase convention)
      This assumes that transformer has proper turns ratio–there are many more details, but they are unlikely to affect wire size unless your DC current requirement is actually less than maximum capacity
  11. Nonsco1023 on September 5, 2012 at 3:30 am
      member
    Plsss sir, i’m new comer here help me how to determine effective area of iron core nd how to know the size i used. I’m awaitin reply sir
    • Jim KeithJim Keith on September 5, 2012 at 6:43 am
        member
      There are two common transformer area details- -the first is the cross section area of the center leg of a standard EI lamination- -the 2nd being the area of the window where the windings go. For lamination dimensions and identification, refer to:
      magmet.com/lamination/eiindex.php
  12. What switch is used to change voltage from higher to lower voltage?
    • Jim KeithJim Keith on October 17, 2012 at 4:19 pm
        member
      The ratio of the number of primary turns to the number of secondary turns is called the turns ratio. The voltage ratio is identical to the turns ratio.
  13. Answer my question please sir..
  14. hello great men,
    I want you to help me with the name of the device that can be use in place of transformer.I so one inverter about 2kva to 5kva without transformer.
  15. suresh kumar aran on November 28, 2012 at 1:31 pm
    how will we Step-Down Tranformer protection?
  16. Hi,
    I’m very bad at the maths n hope someone can help me
    i have been using this step up/down transformer, i can choose 110v/220v as input and come from a place of 220V.
    i have been putting it at 220V input and have been using many products with no problems. the setting is fixed.
    i just plugged in a product with 120v (60 cycles AC) and saw sparks at the area where the product plug is inserted into the transformer.
    fuse damaged.
    is there some products in the market with 120V output or why am i having this problem? the product is
    Automatic
    Thermal fuse protection
    Overheat- cut off
    Cool down- reconnected.
    150Watt Max
    input AC 110C 50/60Mhz Output AC 220V
    Input AC 220V 50/60mhz Output AC 110V
    did i get the wrong product or 120V isnt going to work on a transformer?
    Pls help. Thank you
    Regards
    • Jim KeithJim Keith on December 10, 2012 at 9:25 pm
        member
      Assuming that you have a 220VAC line, it appears that is is being used correctly.
      What is the type of load and its power or current rating?
      DUT (device under test) could be defective–replace fuse and connect a different device to see if it is working, or measure output with voltmeter.
      Also note that Isolation transformers behave poorly when connected to a half-wave rectifier. (DC component saturates transformer and blows fuse.)
  17. Nuur Azeerah Baharruddin on December 14, 2012 at 12:28 pm
    Hello.. if anyone of friend here can give any sample of calculation related with step-down transformer.?
  18. Pls sir, in a step down trafo which its primary wire diameter is 0.32mm or 30swg and secondary wire diameter is 0.62mm or 23 SWG then if i want to change it bigger diameter like 0.62mm(23) for primary and 1.00mm(19) for secondary. How can i achieve that sir.
    • Jim KeithJim Keith on December 17, 2012 at 9:15 pm
        member
      You can do it provided that all the turns fit within the lamination winding window. But changing the lamination size changes many things.
  19. Sir if the lamination winding widow is not changed, it remain the same. How can i determine turns of the both while the gauge have been changed to bigger gauge. For instance Np=1714 of gauge 0.32mm and Ns=257 of gauge 0.62 now the gauge is bigger primary 0.62mm and secondary 1.00mm. What should i do to get the turns, if there is any calculation for that tell me sir.
    • Jim KeithJim Keith on December 18, 2012 at 1:54 am
        member
      You must use the same number of turns–and rarely will they fit in the available window. I do not know off hand the conversion to aluminum, but I have heard of others that increase the wire size of aluminum so that the resistance is the same. Rewind with copper–that is my suggestion–better in many ways.
    • Jim KeithJim Keith on December 18, 2012 at 4:14 am
        member
      Correction: Wire size is downsized when replacing aluminum windings with copper. In this case, copper fits easily. I do not know anyone that replaces copper with aluminum.
  20. Secondly sir is there any calculation formular for conversion of aluminium wire to copper wire diameter pls sir help me on this.
  21. Thanks sir but my concern here is to changed aluminium wire diameter gauge with copper wire diameter which i do’nt no how
  22. please help me I have to built a step down transformer.. send me the basic formula of iron core diameter and number of turns of primary and secondary coil and SWG of both coils………
  23. rabiul islam on July 23, 2013 at 12:12 pm
    please help me I have to built a step down transformer.. send me the basic formula of iron core diameter and number of turns of primary and secondary coil and SWG of both coils with respect to ampere
  24. Hi there, i found this page where it explains how the transformers work. I am building a machine i need to transformers that do exacly the oposite.
    Transform low voltage in high voltage.
    transformer 1:5 ratio 220v
    Do you know where i can buy one?
    Thank you!


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                  9-12PM TO 1-5PM ONLY
                  
                  Saturday: Lord's day "EL SHADDAI" The God who is more than enough
                  Sunday:   Family day

    10% of what the company earns, we give to the Lord,
    10% of what the company earns, we give to charity,
    this is the company's way of giving back part of what it earns,
    to the community and above.            



    "It is unwise to pay too much, but it's worst to pay too little.
        When you pay too much, you lose a little money - that is all...
     When you pay too little, You sometimes lose everything,
        Because the thing you bought or the service you acquired
          was incapable of doing the thing it was bought or intended to do.
     The common law of business balance 
        prohibits paying a little and getting a lot - it can't be done.
           If you deal with the lowest bidder,
              It is well to add something for the risk you run,
                 And if you do that, 
                    You will have enough to pay for something better." 

                           - JOHN RUSKIN(1819 - 1900)

    "Good things aren't cheap,
                     and cheap things aren't good"


    HEALTH TIPS  HEALTH TIPS  HEALTH TIPS  HEALTH TIPS  HEALTH TIPS  HEALTH TIPS

    ATTENTION:         FOR ALL INDIVIDUALS ESPECIALLY THOSE AGE 40 AND ABOVE.


    MEDICAL EXPERIMENT - MIRACLES WITH WATER

    Japanese Sickness Association has published the following experiment with WATER.

    They Claim 100% success for curing old and new diseases as follows:

    1. Headache, BP, Anaemia, Arthrosis, Paralysis, Palpitation, Epilepsy and Obesity

    2. Cough, Bronchitis, Asthma, and Tuberculosis

    3. Meningitis and any other diseases connected with URINE and LIVER.

    4. Hyper-acidity, Gastritis, Dysentery, Constipation, Piles and Diabetes

    5. Any other diseases connected with Eye, Nose and Throat.

    6. Irregular menstrual periods of women



    METHOD OF TREATMENT AND MAINTENANCE:

    1. Wake-up early morning and drink Four(4) glasses (160ml each) in an empty stomach. 

        Thereafter, no solids or liquids should be taken up to 45 minutes.

    2. Normal breakfast can be taken after the 45 minutes time elapsed.

    3. Nothing either liquid or solid should be taken  for Two(2) hours after breakfast, the same as with Lunch and Dinner.

    4. After Dinner nothing should be taken before bedtime or sleep.

    Sick and old people will find it difficult to drink Four(4) glasses of water at an  instant in the beginning, but, can increase

    gradually to the recommended level in a short time period.

    Experiment has proved that the following diseases have been cured on treatment of water for the period shown against them

    a) Hypertension - 30 days                  d) Constipation  - 10 days

    b) Gastric Problems - 30 days           e) Cancer - 6 months

    c) Diabetes  - 30 days                         f) Tuberculosis  - 3 months

    Those who suffering from Arthritis should try this experiment three(3) times a day for one(1) week and thereafter reduce to 

    once in the morning. For first few days you may experience to pass urine more than the norma, but no side effects.



    THIS WILL CLEANSED YOUR BODY OF IMPURITIES AND WILL

    PREVENT MANY TYPES OF DISEASES...



    EXERCISE RELIGIOUSLY...

    AS THE SAYING GOES "HEALTH IS WEALTH"



    REMEMBER:

    70% of our body is made up of water...
    only 30% of our body is solid...


    HEALTH  IS WEALTH...
    WHAT'S THE USE OF HAVING A BILLION 
                                                 BUT LYING IN A BED - SICK
                                                                        OR SUFFERING FROM AN ILLNESS.....

    I WOULD RATHER HAVE A CLEAN BILL OF HEALTH FOR A BILLION.

    WHEN YOU REACH THE AGE OF 35 EXERCISE IS A MUST...
    WATCH YOUR DIET...

    EXERCISE DAILY AND RELIGIOUSLY
    TAKE YOUR MULTIVITAMINS TO SUPPLEMENT YOUR FOOD INTAKE....

    THE BEST THINGS IN LIFE ARE FREE.....
               FAMILY....RELATIVES....FRIENDS....HEALTH and most importantly TIME....

    YOU ARE MORE BLESSED THAN OTHERS...

    WHEN YOU HAVE BOTH YOUR EYES SO YOU CAN CLEARLY SEE
            OTHERS HAVE ONLY ONE...OTHERS ARE TOTALLY BLIND...
    WHEN YOU HAVE BOTH YOUR EARS SO YOU CAN CLEARLY HEAR
           OTHERS HAVE ONLY ONE...OTHERS ARE TOTALLY DEAF...
    WHEN YOU HAVE BOTH YOUR HANDS SO YOU CAN HOLD THINGS WELL
           OTHERS HAVE ONLY ONE...OTHERS HAVE NONE...
    WHEN YOU HAVE BOTH YOUR FEET SO YOU CAN WALK EASILY
           OTHERS HAVE ONE...OTHERS HAVE NONE..
    WHEN YOU STILL HAVE YOUR PARENTS...
           OTHERS HAVE ONE...OTHERS HAVE NONE...
    WHEN YOU HAVE CHILDREN...
          OTHERS HAVE ONE...OTHERS HAVE NONE...
    WHEN YOU HAVE A FAMILY...
          SOME HAVE NONE...OTHERS TOTALLY ORPHANED
    WHEN YOU ARE LIVING IN THE PHILIPPINES...A DEMOCRATIC COUNTRY..
          THE WEATHER NOT THAT EXTREMELY HOT NOR COLD..
           WERE PLANTS AND TREES GROW EASILY
           SURROUNDED BY SEAS FULL OF FISHES AND NATURAL RESOURCES
    WHEN YOU ARE OLD AND STILL LIVING WITH YOUR CHILDREN
           IN SOME COUNTRIES OLD PARENTS AND PEOPLE 
                ARE LEFT IN THE "HOME OF THE AGED NURSING FOUNDATION"
    WHEN YOU STILL HAVE YOUR JOB...WORKING IN AN AIR-CONDITIONED  
            ROOM..JUST CONSIDER THE CONSTRUCTION WORKERS DOING THEIR
            HARD LABOR JOBS UNDER THE HEAT OF THE SUN...IGNORING THE
            DANGEROUS ELEMENTS CONFRONTING THEM....

    COUNT YOUR BLESSINGS...COUNT THEM ONE BY ONE...

    DON'T THINK OF SAYING ANY UNKIND WORD...
          THINK OF PEOPLE WHO CAN'T SPEAK,
    DON'T COMPLAIN ABOUT THE FOOD YOU EAT,
          SOME HAVE NOTHING.
    DON'T COMPLAIN ABOUT LIFE,
          PAINT A SMILE ON YOUR FACE
    AND THANK GOD YOU'RE ALIVE AND STILL AROUND

    LIFE IS A GIFT......
    LIVE IT WELL......

    SAFETY 1ST
                   REPEAT BUSINESS 2ND

    PRAY ALWAYS IT WORKS!!!            

    ATTENTION:  FOREIGN ELECTRICAL MANUFACTURERS AND ELECTRICAL DISTRIBUTORS

    OUR COMPANY WELCOMES ELECTRICAL FOREIGN SUPPLIER/MANUFACTURER/S
    WHO WOULD LIKE TO OFFER THEIR PRODUCT LINE
    HERE IN THE PHILIPPINES BUT ON A CONSIGNMENT BASIS ONLY,

    MEANING PAYMENT WILL BE FOR A CERTAIN PERIOD...EXAMPLE SIX(6) MONTHS TO ONE(1) YEAR,
    ALL THOSE ITEMS THAT WILL NOT BE SOLD OR SLOW MOVING ITEMS WILL BE REPLACED

    AND WE WILL JUST PAY FOR THOSE SOLD ITEMS


    YOUR COMPANY WILL BE SHOULDERING THE FORWARDING/FREIGHT COST
    OR SHIPMENT COST...

    WE WILL BE IN CHARGE OF STOCKAGE,MARKETING,SALES AND AFTER SALES CONCERNS..
    CONTACT,EMAIL OR CALL US IF YOUR COMPANY IS INTERESTED WITH OUR OFFER...

    BY THE WAY PAYMENT WILL BE BANK TO BANK...
    YOUR BANK WILL BE COORDINATING WITH OUR LOCAL BANK HERE IN THE PHILIPPINES....

    CALL/EMAIL US IF YOUR COMPANY IS INTERESTED ON OUR OFFER....

1 comment:

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