"YOUR FRIENDLY PHILIPPINE FOREIGNERS AND PHILIPPINE PROVINCES ONLINE ELECTRICAL SUPPLIER"

"YOUR FRIENDLY PHILIPPINE FOREIGNERS AND PHILIPPINE PROVINCES ONLINE ELECTRICAL SUPPLIER...AND SERVICE PROVIDER" WE'LL HELP YOU OWN YOUR ELECTRICAL SUPPLIES REQUIREMENTS

Sunday, September 15, 2013

Drive Design in Electric Vehicles... for your philippine electrical concerns...needs...installation...orders...safeelectrical2013@gmail.com

Drive Design in Electric Vehicles
Drive Design in Electric Vehicles (on photo by cnet.com.au: Renault Fluence Z.E. presented at the 2011 Melbourne Motor Show)

Introduction

Good Evening all, in this session I’m going to present some of the issues in drive design in the field of Electric Vehicle.
I’ve organized the whole series into modules so that each module can be covered with:
  • Drive Design issues
  • Comparison of different drives for EV applications
  • Electrical Machine design – Viewpoints
  • Science of Machines
  • Design of Induction Machines
  • Design of BLDC Machines
  • Design of SRM Machines
  • Optimization
  • Recent trends in design
Let’s start the session with a comprehensive introduction about drives used in Industry as well EV applications…

EV drives versus Industrial drives

GM's new electric drive module
GM's new electric drive module in the 2014 Spark EV features a GM-designed-and-manufactured 120-kW permanent magnet traction motor (visible on the left side) and smart use of key carryover components from Volt and the two-mode hybrid transmission.

In EVs, only traction motor delivers torque to the driven wheels. Thus the vehicle performance is completely determined by the torque speed or powerspeed characteristic of the traction motor.
A vehicle, in order to meet its operational requirement, such as the initial acceleration and grade ability with minimum power mentioned above, operation entirely in constant power is needed. Operation entirely in constant power is, however, not possible for any practical vehicle.
It can be observed that the EV motor drive is expected to be capable of offering a high torque at low speed for starting and acceleration, and a high power at high speed for cruising.
At the same time, the speed range under constant power is desired as wide as possible.Ideally, eliminating the constant torque region would provide the minimum power rating of the motor, but this is not physically realizable.
Desired output characteristicsc of electric motor drives in EVs
Desired output characteristicsc of electric motor drives in EVs

Under the normal mode of operation, a typical electric motor drive designed for industrial applications can provide constant rated torque up to its base or rated speed. At this speed, the motor reaches its rated power limit. The operation beyond the base speed up to the maximum speed is limited to this constant power region.
The range of the constant power operation depends primarily on the particular motor type and its control strategy.
The maximum available torque in the natural mode of operation decreases inversely with the square of the speed. Although the machine torque in the natural mode decreases inversely with the square of the speed, for some extremely high speed motors the natural mode of operation is an appreciable part of its total power-speed profile.
Inclusion of this natural mode for such motor drives may result in a reduction of the total power requirement.
Typical performances of an electric motor drives in industrial application
Typical performances of an electric motor drives in industrial application


Conclusions

Conclusions drawn from the above comparisons are :
  1. The power requirement (rated power) for acceleration performance (acceleration time and acceleration distance) decreases as constant power region ratio increases.
  2. Conversely, the torque requirement (rated torque) for acceleration increases as constant power region ratio increases. This results in a larger motor size and volume.
  3. Passing performance (passing time and passing distance) suffers considerably as the constant power region ratio increases.
  4. A motor’s maximum speed has a pronounced effect on the required torque of the motor. Low speed motors with the extended constant power speed range have a much higher rated shaft torque. Consequently, they need more iron and copper to support this higher flux and torque.
  5. As motor power decreases (due to extending the range of constant power operation), the required torque is increasing. Therefore, although the converter power requirement (hence the converter cost) will decrease when increasing the constant power range, the motor size, volume, and cost will increase.
  6. Increasing the maximum speed of the motor can reduce the motor size by allowing gearing to increase shaft torque. However, the motor maximum speed cannot be increased indefinitely without incurring more cost and transmission requirements.

Requirements of EVs on Electric Motor Drives

  • High instant power and high power density.
  • High torque at low speeds for starting and climbing, as well as high power at high speed for cruising.
  • Very wide speed range including constant-torque and constant-power regions.
  • Fast torque response.
  • High efficiency over wide speed and torque ranges.
  • High efficiency for regenerative braking.
  • High reliability and robustness for various vehicle-operating conditions.
  • Downsizing, weight reduction, and lower moment of inertia.
  • Fault tolerance
  • Reasonable cost
  • Suppression of electromagnetic interface (EMI) of motor controllers

Major Considerations in design

  1. The Type of frame structure
  2. Ventilation
  3. The bearing and shaft
  4. The Magnetic core dimensions & the winding

Design details required:

  1. The main dimensions of the stator.
  2. Details of stator windings.
  3. Design details of rotor and its windings
  4. Performance characteristics.

Specifications:

    • Number of phases
    • Frequency
    • Rated output in kW
    • Type of duty
    • Voltage connections
    • Temperature rise
    • Speed
    • Pullout torque
    • Starting torque
    • Starting current
    • Power factor
    • Efficiency/losses
    • Class of insulation

Motor drive mechanism of coming BMW i8 in 2015
Motor drive mechanism of coming BMW i8 in 2015 (photo by topspeed.com)

REFERENCES:
  1. Electrical Machine Design – A.K.Sawhney
  2. Selection of Electric Motor Drives for Electric Vehicles – X. D. Xue, K. W. E. Cheng and N. C. Cheung


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Jigz Enerio - Sales/Project Coordinator
Safe Electrical Supply and Services

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Telephone:  4068727  4922566
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"The Elevator to Success is always out of order,
        but one can always use the stairs"
"One does not Lead by hitting people over the Head,
        that's assault not Leadership"  - Eisenhower
"If You Think Education is Expensive,
        count the cost of being ignorant" - Past Harvard President
"If you're gonna be thinking anyway,
        you might as well think big"    - Donald Trump
"Insanity, doing the same things 
        over and over again,
        then expecting a different result"   - Albert Einstein
"Small minds talk of people, 
        average minds talk of events,
               great minds talk of ideas"
“I shall pass this way but once; any good that I can do 
        or any kindness I can show to any human being;   
        let me do it now. Let me not defer nor neglect it,
        for I shall not pass this way again.”

              Etienne de Grellet  (1773-1855);
              Quaker missionary
 
If you wanna make the world a better place
take a look at yourself and make a change  
                  - Michael Jackson

"The Best things in life are FREE,
        Family, Relatives, Friends, Health and most especially Time"


Our company operates in the principle of cooperation, collaboration, 
joint partnership/marketing and cross promotion.

We treat our people,clients,suppliers,affiliates
subcontractors, business owners, entrepreneurs(SMALL TIME or Bigtime),

common people,sales people especially PURCHASING OFFICERS as our business partners and friends.
We operate in the principle of Win-Win in every transactions we get involved in 

and our company would like to establish good long-term relationship with the client we serve...
We value and aim for REPEAT BUSINESS...and not just for a one-time transaction...


Delivery Schedule:  9am to 10pm Monday to Friday Only

OFFICE DAYS:  Monday to Friday Only
              9-12PM TO 1-5PM ONLY
              
              Saturday: Lord's day "EL SHADDAI" The God who is more than enough
              Sunday:   Family day

10% of what the company earns, we give to the Lord,
10% of what the company earns, we give to charity,
this is the company's way of giving back part of what it earns,
to the community and above.            



"It is unwise to pay too much, but it's worst to pay too little.
    When you pay too much, you lose a little money - that is all...
 When you pay too little, You sometimes lose everything,
    Because the thing you bought or the service you acquired
      was incapable of doing the thing it was bought or intended to do.
 The common law of business balance 
    prohibits paying a little and getting a lot - it can't be done.
       If you deal with the lowest bidder,
          It is well to add something for the risk you run,
             And if you do that, 
                You will have enough to pay for something better." 

                       - JOHN RUSKIN(1819 - 1900)

"Good things aren't cheap,
                 and cheap things aren't good"


HEALTH TIPS  HEALTH TIPS  HEALTH TIPS  HEALTH TIPS  HEALTH TIPS  HEALTH TIPS

ATTENTION:         FOR ALL INDIVIDUALS ESPECIALLY THOSE AGE 40 AND ABOVE.

 
MEDICAL EXPERIMENT - MIRACLES WITH WATER

Japanese Sickness Association has published the following experiment with WATER.

They Claim 100% success for curing old and new diseases as follows:

1. Headache, BP, Anaemia, Arthrosis, Paralysis, Palpitation, Epilepsy and Obesity

2. Cough, Bronchitis, Asthma, and Tuberculosis

3. Meningitis and any other diseases connected with URINE and LIVER.

4. Hyper-acidity, Gastritis, Dysentery, Constipation, Piles and Diabetes

5. Any other diseases connected with Eye, Nose and Throat.

6. Irregular menstrual periods of women

 

METHOD OF TREATMENT AND MAINTENANCE:

1. Wake-up early morning and drink Four(4) glasses (160ml each) in an empty stomach. 

    Thereafter, no solids or liquids should be taken up to 45 minutes.

2. Normal breakfast can be taken after the 45 minutes time elapsed.

3. Nothing either liquid or solid should be taken  for Two(2) hours after breakfast, the same as with Lunch and Dinner.

4. After Dinner nothing should be taken before bedtime or sleep.

Sick and old people will find it difficult to drink Four(4) glasses of water at an  instant in the beginning, but, can increase

gradually to the recommended level in a short time period.

Experiment has proved that the following diseases have been cured on treatment of water for the period shown against them

a) Hypertension - 30 days                  d) Constipation  - 10 days

b) Gastric Problems - 30 days           e) Cancer - 6 months

c) Diabetes  - 30 days                         f) Tuberculosis  - 3 months

Those who suffering from Arthritis should try this experiment three(3) times a day for one(1) week and thereafter reduce to 

once in the morning. For first few days you may experience to pass urine more than the norma, but no side effects.

 

THIS WILL CLEANSED YOUR BODY OF IMPURITIES AND WILL

PREVENT MANY TYPES OF DISEASES...

 

EXERCISE RELIGIOUSLY...

AS THE SAYING GOES "HEALTH IS WEALTH"

 

REMEMBER:
 
70% of our body is made up of water...
only 30% of our body is solid...
 
 
HEALTH  IS WEALTH...
WHAT'S THE USE OF HAVING A BILLION 
                                             BUT LYING IN A BED - SICK
                                                                    OR SUFFERING FROM AN ILLNESS.....
 
I WOULD RATHER HAVE A CLEAN BILL OF HEALTH FOR A BILLION.
 
WHEN YOU REACH THE AGE OF 35 EXERCISE IS A MUST...
WATCH YOUR DIET...
 
EXERCISE DAILY AND RELIGIOUSLY
TAKE YOUR MULTIVITAMINS TO SUPPLEMENT YOUR FOOD INTAKE....
 
THE BEST THINGS IN LIFE ARE FREE.....
           FAMILY....RELATIVES....FRIENDS....HEALTH and most importantly TIME....
 
YOU ARE MORE BLESSED THAN OTHERS...
 
WHEN YOU HAVE BOTH YOUR EYES SO YOU CAN CLEARLY SEE
        OTHERS HAVE ONLY ONE...OTHERS ARE TOTALLY BLIND...
WHEN YOU HAVE BOTH YOUR EARS SO YOU CAN CLEARLY HEAR
       OTHERS HAVE ONLY ONE...OTHERS ARE TOTALLY DEAF...
WHEN YOU HAVE BOTH YOUR HANDS SO YOU CAN HOLD THINGS WELL
       OTHERS HAVE ONLY ONE...OTHERS HAVE NONE...
WHEN YOU HAVE BOTH YOUR FEET SO YOU CAN WALK EASILY
       OTHERS HAVE ONE...OTHERS HAVE NONE..
WHEN YOU STILL HAVE YOUR PARENTS...
       OTHERS HAVE ONE...OTHERS HAVE NONE...
WHEN YOU HAVE CHILDREN...
      OTHERS HAVE ONE...OTHERS HAVE NONE...
WHEN YOU HAVE A FAMILY...
      SOME HAVE NONE...OTHERS TOTALLY ORPHANED
WHEN YOU ARE LIVING IN THE PHILIPPINES...A DEMOCRATIC COUNTRY..
      THE WEATHER NOT THAT EXTREMELY HOT NOR COLD..
       WERE PLANTS AND TREES GROW EASILY
       SURROUNDED BY SEAS FULL OF FISHES AND NATURAL RESOURCES
WHEN YOU ARE OLD AND STILL LIVING WITH YOUR CHILDREN
       IN SOME COUNTRIES OLD PARENTS AND PEOPLE 
            ARE LEFT IN THE "HOME OF THE AGED NURSING FOUNDATION"
WHEN YOU STILL HAVE YOUR JOB...WORKING IN AN AIR-CONDITIONED  
        ROOM..JUST CONSIDER THE CONSTRUCTION WORKERS DOING THEIR
        HARD LABOR JOBS UNDER THE HEAT OF THE SUN...IGNORING THE
        DANGEROUS ELEMENTS CONFRONTING THEM....
 
COUNT YOUR BLESSINGS...COUNT THEM ONE BY ONE...
 
DON'T THINK OF SAYING ANY UNKIND WORD...
      THINK OF PEOPLE WHO CAN'T SPEAK,
DON'T COMPLAIN ABOUT THE FOOD YOU EAT,
      SOME HAVE NOTHING.
DON'T COMPLAIN ABOUT LIFE,
      PAINT A SMILE ON YOUR FACE
AND THANK GOD YOU'RE ALIVE AND STILL AROUND

LIFE IS A GIFT......
LIVE IT WELL......
 
SAFETY 1ST
               REPEAT BUSINESS 2ND

PRAY ALWAYS IT WORKS!!!            

ATTENTION:  FOREIGN ELECTRICAL MANUFACTURERS AND ELECTRICAL DISTRIBUTORS

OUR COMPANY WELCOMES ELECTRICAL FOREIGN SUPPLIER/MANUFACTURER/S
WHO WOULD LIKE TO OFFER THEIR PRODUCT LINE
HERE IN THE PHILIPPINES BUT ON A CONSIGNMENT BASIS ONLY,

MEANING PAYMENT WILL BE FOR A CERTAIN PERIOD...EXAMPLE SIX(6) MONTHS TO ONE(1) YEAR,
ALL THOSE ITEMS THAT WILL NOT BE SOLD OR SLOW MOVING ITEMS WILL BE REPLACED

AND WE WILL JUST PAY FOR THOSE SOLD ITEMS


YOUR COMPANY WILL BE SHOULDERING THE FORWARDING/FREIGHT COST
OR SHIPMENT COST...

WE WILL BE IN CHARGE OF STOCKAGE,MARKETING,SALES AND AFTER SALES CONCERNS..
CONTACT,EMAIL OR CALL US IF YOUR COMPANY IS INTERESTED WITH OUR OFFER...

BY THE WAY PAYMENT WILL BE BANK TO BANK...
YOUR BANK WILL BE COORDINATING WITH OUR LOCAL BANK HERE IN THE PHILIPPINES....

CALL/EMAIL US IF YOUR COMPANY IS INTERESTED ON OUR OFFER....

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